30×60 mm Aluminum ROPP Caps for Whiskey Glass Bottles
The 30×60mm aluminum ROPP (Roll-On Pilfer-Proof) cap is a high-quality sealing solution primarily used for sealing whiskey, vodka, tequila, and other premium spirits in glass bottles. These caps are carefully designed with a tamper-proof feature to help maintain the freshness and safety of the contents, while providing a stylish and professional appearance.
30×60 mm Aluminum ROPP Caps Dimensions and Structure
- 30×60 mm: The cap has a diameter of 30 mm (suitable for standard whiskey bottle necks), with a height of 60 mm, covering the neck length, including any decorative or functional extensions.
- Material: Made of lightweight, recyclable aluminum, offering corrosion resistance and ductility to ensure a secure seal.
30×60 mm Aluminum ROPP Caps Specifications
Item | Description |
Size | 30×60mm (external dimensions, customizable based on customer requirements) |
Weight | Approximately 5 grams per cap |
Material and Construction | High-quality aluminum (typically aluminum 8011), with a thickness typically between 0.21–0.23 mm, corrosion-resistant with a premium surface finish |
Liner Options | Optional PE (polyethylene), tin foil, Sharon, or other plastic inserts to ensure sealing and accommodate high-temperature sterilization needs |
Top Decoration | Lithographic printing, embossing, milling, UV printing, hot stamping |
Side Decoration | Lithographic printing, embossing, hot stamping, silk screen printing |
Packaging | Nested carton packaging, size optimized for efficient logistics |
Minimum Order Quantity (MOQ) | 50, 000 units (bulk orders available) |
Delivery Time | Typically 2-4 weeks, depending on customization and order size |
Custom Decoration | Custom lithographic printing, embossing, UV printing, hot stamping, silk screen printing available for top side; multicolor lithographic printing and other decoration techniques for side |
Color and Branding Customization | Multiple color options, customers can choose standard finishes or customize colors and logo printing |
Tamper-Proof Design | The ROPP mechanism provides a tamper-evident seal, ensuring visible signs when the product is opened without authorization |
ROPP (Roll-On Pilfer-Proof) Mechanism
- Roll-On Application: The machine rolls the cap onto the bottle threads to ensure a tight seal.
- Tamper-Evident Band: A detachable band that breaks upon the first opening, providing tamper evidence and preventing resealing, ensuring consumer safety.
30×60 mm Aluminum ROPP Caps Components and Functions
- Liner: Food-grade liners (such as PVC, polyethylene, or foam) used for alcohol-resistant sealing, helping to preserve the quality of whiskey by preventing oxidation and evaporation.
- Customization: The aluminum surface can be embossed, printed, or coated in color to enhance brand identity.
- Durability: Leak-proof, and maintains integrity under various storage conditions.
30×60 mm Aluminum ROPP Caps Applications
- Primarily used for whiskey bottles, but compatible with other spirits such as vodka and rum.
- Ensures compliance with tamper-proof packaging regulations, crucial for premium alcohol packaging.
The 30×60 mm Aluminum ROPP Caps are ideal for sealing whiskey glass bottles, as well as other spirits like vodka, tequila, and rum. Their tamper-proof design and customizable appearance make them a popular choice for premium beverage brands.
Other Uses:
In addition to spirits, they can also be used for packaging various alcoholic beverages, food, and cosmetic packaging where secure sealing and brand recognition are important.
30×60 mm Aluminum ROPP Caps Advantages
- Security: The tamper-proof design prevents counterfeiting.
- Preservation: The seal helps maintain flavor and aroma.
- Sustainability: Recyclable aluminum aligns with environmental initiatives.
- Branding: Customizable aesthetics for market differentiation.
Compliance and Standards
- Complies with FDA and EU food contact safety regulations.
- Certifications (such as ISO) ensure production quality and reliability.
30×60 mm Aluminum ROPP Caps Manufacturing Process
The caps are made by stamping aluminum sheets, installing the liner, and then molding the caps onto the bottle threads using a high-speed capping machine, activating the tamper-proof band.
Process Step | Description |
Aluminum Sheet Stamping | The 30×60 mm Aluminum ROPP Caps are first made from high-quality aluminum sheets through a stamping process. The aluminum sheets are cut into predetermined sizes in the stamping machine, ensuring precise shape and size consistency for each cap, setting the foundation for the subsequent production steps. |
Liner Installation | The manufactured aluminum caps are then fitted with liners. Liner materials such as PE (polyethylene), foil, or Sharon inserts are precisely placed inside the caps. The installation of the liner ensures a tight seal between the cap and the bottle neck, helping prevent leaks and maintaining the freshness of the contents. |
High-Speed Capping Machine Molding | The 30×60 mm Aluminum ROPP Caps are molded onto the bottles in a capping machine, ensuring the caps are securely fastened to the bottle threads. The efficient capping machine ensures the caps are tightly sealed onto the bottle neck, activating the tamper-proof band for effective tamper-evident sealing. |
Tamper-Proof Band Activation | During the sealing process, the tamper-proof band portion is activated, creating a clear tamper-evident design. Once the band is broken, the connection between the cap and the bottle will visibly rupture, allowing consumers to immediately notice if the product has been opened without authorization, ensuring product integrity and security. |
These process steps ensure the efficient production and high-quality sealing of the 30×60 mm Aluminum ROPP Caps, meeting the stringent requirements for tamper-evidence and sealing for high-end products.
Selection Considerations
- Verify compatibility with the bottle neck finish (thread size/type).
- Choose liner material based on alcohol content and storage conditions.
- Conduct strict testing to ensure tamper-proof functionality.
The 30×60 mm Aluminum ROPP Caps are perfect for distilleries that prioritize security, quality, and brand appeal, combining functionality with aesthetic flexibility, making them the top choice for whiskey packaging.
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